Cover Page

Contents

Cover

Series

Title Page

Copyright

Series

Contributors

Foreword

Preface

Introduction

Why Nonthermal Technologies?

Novel Nonthermal Technologies

Additional Relevant Issues Regarding Novel Technologies

Global Harmonization Initiative

Hurdle Technology

Final Remarks

Section I: Physical Processes

Chapter 1: Fundamentals of Food Processing Using High Pressure

1. Introduction

2. Basic Principles Governing HPP

3. Typical Process Description

4. Packaging

5. Pressure-Transmitting Fluids

6. Pressure–Temperature Response during Processing

7. Treatment Effects during HPP

8. Properties of Food Materials under High Pressure

9. Process Uniformity during HPP

10. Modeling Process Uniformity

11. Approaches to Minimize Process Nonuniformity

12. Conclusion

Chapter 2: High-Pressure Processing Equipment Fundamentals

1. Introduction

2. Pressure Vessels and Their Materials and Methods of Construction

3. Pressure Vessel Design

4. Vessel Closures

5. Operating Temperature Considerations

6. Pressure Vessel and Yoke Orientations: Vertical, Horizontal, and Tilting Systems

7. Pump–Intensifiers and Supporting High Pressure Components

8. Control Systems

9. Other System Considerations

10. Laws Regulating the Installation and Operation of High-Pressure Equipment

11. Conclusion

Chapter 3: High-Pressure Processing Pathways to Commercialization

1. Introduction

2. Planning for High-Pressure Equipment Production Needs—Product Technical Plan

3. Product Business Plan

4. Determining Commercial High-Pressure System Requirements

5. Operating Costs of Commercial High-Pressure Systems

6. Cycle Time Analysis

7. Packaging and Material Handling Factors

8. Product Manufacturing Specifications Affecting High-Pressure Food Preservation Equipment Selection

9. Some Guidelines for Selecting Products for Commercial High-Pressure Treatment

10. Conclusion

Chapter 4: Case Studies on High-Pressure Processing of Foods

1. Introduction

2. Pioneers in Industrial High-Pressure Food Processing

3. Worldwide High-Pressure Commercial Food Applications

4. Commercial HPP Application by Food Sectors

5. Incentives and Constraints to Be Considered in the Use of High Pressure for Food Processing

6. Capital Costs and Production Rates

7. Examples of Commercial High-Pressure Food-Processing Companies

8. Conclusion

Chapter 5: Microbiological Aspects of High-Pressure Food Processing

1. Introduction

2. The Effects of HPP on Vegetative Bacteria

3. Mechanisms of Pressure-Induced Inactivation

4. The Effects of Suspending Medium on Pressure-Induced Inactivation

5. Injury and Repair

6. Pressure-Inactivation Kinetics

7. The Effects of HPP on Bacterial Spores

8. Pressure-Assisted Thermal Sterilization

9. The Effects of HPP on Yeasts and Molds

10. Activation and Germination of Yeast and Mold Ascospores by HP

11. The Effect of Suspending Medium on Pressure-Induced Inactivation of Yeasts and Molds

12. Process Implications for Controlling Yeast and Molds

13. The Effects of HPP on Viruses

14. Mechanisms of Pressure Inactivation of Viruses

15. Effect of Suspending Medium on Pressure Inactivation of Viruses

16. Virus Surrogates

17. Other Applications of HPP and Viruses

18. Future Research Needs

Chapter 6: Biochemical Aspects of High-Pressure Food Processing

1. Introduction

2. Water’s Role in High-Pressure Processing of Foods

3. Effects of Pressure on Food Proteins

4. Effects of Pressures on Food Carbohydrates

5. Effects of Pressure on Food Lipids

6. Effects of High Pressure on Dairy Products

7. Pressure Effects on Beef, Pork, Poultry, and Seafood

8. Effects of High Pressure on Vegetable and Fruit Quality

9. Conclusions

Chapter 7: Sensory Quality of Pressure-Treated Foods

1. What “Quality” Means

2. Creating Quality

3. Validation of Quality (Subjective and Objective)

4. Process and Product Improvements for HPP Foods

5. Examples of Quality Measurements Appropriate to HPP Treated Foods

Chapter 8: Hydrodynamic Pressure Processing of Meat Products§

1. Introduction

2. History and Origin of Hydrodynamic Pressure Processing

3. Principles of HDP for Meat Tenderization

4. HDP Technology and Meat Tenderization Process Enhancements

5. Microbial Safety Resulting from HDP Treatment of Meat

6. Inactivation of Food-borne Pathogens in Meat by HDP

7. Combination of HDP with Antimicrobial Interventions (see also Chapter 28)

8. Shelf Life Extension of Meat Treated by HDP

9. Future Research Opportunities to Improve HDP

10. Acknowledgments

Chapter 9: Physicochemical Effects of High-Intensity Ultrasonication on Food Proteins and Carbohydrates

1. Introduction

2. The Physics of High-Intensity Ultrasound

3. General Physicochemical Effects of Cavitation

4. High-Intensity Ultrasound Processing Parameters

5. Ultrasonic Power in Processing Applications

6. Effect of High-Intensity Ultrasound on Functionality of Proteins

7. Modification of Surface Activity by High-Intensity Ultrasound

8. Structural Investigations of the “Ultrasonically Induced” State of Proteins

9. Influence of High-Intensity Ultrasonication on Gelation Behavior

10. Ability of Ultrasonicated Proteins to Stabilize Emulsions

11. Influence of High-Intensity Ultrasound on the Foam Stabilization of Proteins

12. Effect of Ultrasonic Energy on Enzymatic Activity (also see Section 9.6)

13. The Effect of High-Intensity Ultrasound on Functionality of Carbohydrates

14. Classical and Ultrasound-Assisted Extraction of Carbohydrates

15. Mechanical Effects of High-Intensity Ultrasonication on Carbohydrates

16. Chemical Changes in Carbohydrates caused by High-Intensity Ultrasonication

17. Effect of High-Intensity Ultrasonication on Specific Carbohydrates

18. Influence of High-Intensity Ultrasound on Gelation of Carbohydrates

19. Immunology of Ultrasonically Treated Carbohydrates

20. Conclusions

Chapter 10: Ultrasonic Processing

1. Introduction

2. Generation of Ultrasound and Ultrasound Systems

3. Ultrasound Measurement

4. Acoustic Cavitation

5. Power Ultrasound Applications

6. Inactivation of Microorganisms

7. Enzyme Inactivation and Activity Control

8. Cleaning and Surface Decontamination

9. Ultrasonically Enhanced Heat and Mass Transfer

10. Bioseparation

11. Power Ultrasound Applications

12. Glossary

Section II: Electromagnetic Processes

Chapter 11: Pulsed Electric Fields Processing Basics

1. Introduction

2. Mechanisms of Action

3. Process Engineering of Pulsed Electric Field Treatments

4. Processing Critical Parameters

5. Pulsed Electric Field Processing Systems

6. Limitations and Challenges when Designing Pulsed Electric Field Processing Systems

7. Potential Food Processing Applications of Pulsed Electric Fields

8. Economical and Environmental Considerations of Pulsed Electric Field Treatments

9. Final Considerations and Future Needs

Chapter 12: Engineering Aspects of Pulsed Electric Fields

1. Introduction

2. Electrical Components

3. Conductivity and Intrinsic Electrical Resistance

4. Controlling and Monitoring

5. Specific Energy and Temperature

6. Fluid Flow in Coaxial Treatment Chamber Design

7. PEF System Efficiency

8. Final Remarks

Chapter 13: Pulsed Electric Field Assisted Extraction—A Case Study

1. Introduction

2. Application Examples

3. Cost Estimation

4. Industrial Scale Equipment Availability

Chapter 14: Improving Electrode Durability of PEF Chamber by Selecting Suitable Material

1. Introduction

2. Materials and Methods

3. Results and Discussion

4. Conclusion

Chapter 15: Radio Frequency Electric Fields as a Nonthermal Process§

1. Introduction

2. Historical Background

3. Mechanisms of Action

4. RFEF Treatment Systems

5. Generation of RFEF Fields

6. Treatment Chamber Design

7. Main Processing Parameters

8. Applications

9. Challenges

10. Operating Costs

11. Regulations

12. Conclusions

13. Acknowledgment

Chapter 16: Use of Oscillating Magnetic Fields in Food Preservation

1. Introduction

2. Magnetic Fields

3. Effects of Magnetic Fields on Living Cells

4. Mechanisms of Microbial Inactivation

5. Critical Process Factors

6. Magnetic Fields Applications in Food Preservation

7. Research Needs

Chapter 17: Irradiation of Ground Beef and Fresh Produce

1. The Problem—Why Irradiate Beef

2. Irradiation and How It Works

3. Irradiation of Beef in the United States

4. Toxicological Safety of Irradiated Meat

5. Inactivation of E. coli O157:H7 by Irradiation

6. Organoleptic Quality of Irradiated Ground Beef

7. Consumer Acceptance and Sales of Irradiated Foods

8. Cooking Temperature, Meat Thermometers, and Risk

9. Heat Sensitivity Following Irradiation

10. Irradiation of Fresh and Fresh-cut Fruits and Vegetables

11. Conclusions

12. Acknowledgment

Chapter 18: Pulsed Ultraviolet Light

1. Introduction

2. Ultraviolet Light

3. Pulsed UV Light

4. Inactivation Mechanism of UV Light

5. UV-Light Penetration and Absorption

6. Applications of by Pulsed UV Light

7. Effect of UV Light on Food Components and Quality

8. Pathogen Inactivation Modeling for Pulsed UV Light

9. Economics of Pulsed UV Light

10. Conclusions and Future Trends

Chapter 19: Ultraviolet-C Light Processing of Liquid Food Products

1. Introduction

2. Effect of UV Light on Microbial Inactivation and DNA

3. UV Light Penetration into Liquid Food Products

4. UV-C Light Uses

5. UV Light Equipment

6. UV Light Variables in Processing Liquid Foods

7. Dosage Measurement

8. Modeling

9. Concluding Remarks

Chapter 20: Nonthermal Plasma as a Novel Food Processing Technology§

1. Introduction

2. Physical and Chemical Properties of Plasma

3. Plasma Physics—A Beginner’s Guide

4. NTP Sterilization: Overview of Mechanisms and Technologies

5. Antimicrobial Efficacy

6. Plasma Treatment of Food Contact Surfaces: Materials Processing

7. Economic Analysis

8. Key Areas for Future Research

9. Conclusions

10. Acknowledgments

Section III: Other Nonthermal Processes

Chapter 21: Basics of Ozone Sanitization and Food Applications

1. Introduction

2. Ozone Chemistry and Physics

3. Ozone Production

4. Ozone Measurement

5. Antimicrobial Properties of Ozone

6. Ozone and Food Applications

7. Selected Food Applications

8. Combination Treatments

9. Limitations, Safety Considerations, and Regulatory Status

Chapter 22: Case Studies of Ozone in Agri-Food Applications

1. Introduction

2. Agriculture and Food Storage Case Studies

3. Food Processing Plant Case Studies

4. Concluding Remarks

Chapter 23: Ozone Pathway to Commercialization

1. Introduction

2. A System Concept

3. Power Supply

4. Feed Gas

5. Ozone Generator

6. Ozone Contact/Transfer

7. Ozone Safety: Off-gas Removal/ Destruction

8. Other Considerations

9. Secret to a Successful Commercialization

Chapter 24: Effects of Dense Phase CO2 on Quality Attributes of Beverages

1. Introduction

2. DPCD Treatment Systems

3. Orange Juice Quality after DPCD Treatment

4. Grape Juice Quality after DP-CO2 Treatment

5. Quality of Beer after DPCD Treatment

6. Sensory Evaluation and Flavor Profile of Coconut Water after DPCD Treatment

7. Future Outlook

Chapter 25: Chlorine Dioxide (Gas)

1. Calculating Concentration of CDG

2. ClO2 as a Surface Sanitizer

3. ClO2 Use in the Produce Industry

Chapter 26: Electrolyzed Oxidizing Water

1. Introduction

2. Electrodialysis and EO Water Production

3. EO Water Properties

4. Inactivation of Suspended Cells by EO Water and the Effect of Temperature

5. Applications of EO Water

6. Conclusions and Future Trends

Section IV: Combination Processes

Chapter 27: Novel Technologies in Combined Processes

1. Introduction

2. Combined Processes

3. Combined Processes Based on New Technologies

4. Concluding Remarks

Chapter 28: Nonthermal Processes as Hurdles with Selected Examples

1. Introduction

2. Combinations of Nonthermal Processes and Heat

3. Combinations of Nonthermal Processes and Acidification

4. Combinations of Nonthermal Processes and Antimicrobial Agents

5. Other Combinations

6. Combinations of Nonthermal Processes

7. Final Remarks

Chapter 29: Bacteriocins as Natural Antilisterial Food Preservatives

1. Listeriosis

2. Listeria monocytogenes

3. Prevalence of L. monocytogenes in Foods

4. Legislation and Management Systems Directed Toward the Control of L. monocytogenes in Foods

5. Techniques (Nonbacteriocin) Used to Control L. monocytogenes in Foods

6. The Use of Bacteriocins to Control L. monocytogenes in Foods

7. Conclusion

Chapter 30: Antimicrobial Packaging

1. Basic Principles

2. Antimicrobial Compounds and Methods of Incorporation in Packaging Materials

3. Microbial Evaluation of the Effectiveness of Antimicrobial Packaging

4. Future Outlook for the Use of Antimicrobial Packaging for the Shelf-life Extension of Foods

Section V: Driving Forces

Chapter 31: Consumer Trends and Perception of Novel Technologies

1. Overview

2. Consumer Priorities

3. Perceived Risks

4. Product Benefits, a Driving Factor

5. Communicate with the Public

6. A Case Study: Irradiated Food

7. Summary

Chapter 32: Consumer and Sensory Issues for Development and Marketing

1. Consumer Risk Perception

2. Consumer Concerns about Foods Processed by Novel Technologies

3. Role of Information and Consumer Expectations on Food Acceptance

4. Concerns, Expectations, and Liking for Foods Processed by Emerging Technologies

5. Recommendations for Minimizing Consumer Risk Perceptions

6. Selection Criteria for Successful Product Introductions

7. Sensory Testing of Foods Processed by Nonthermal and Other Emerging Technologies

8. Conclusions

Chapter 33: Effects of High-Pressure Processing and Pulsed Electric Fields on Nutritional Quality and Health-Related Compounds of Fruit and Vegetable Products

1. Introduction

2. Fruits and Vegetables Composition: Nutrients and Bioactive Compounds

3. Effects of HPP on Nutritional and Health-Related Compounds of Fruit and Vegetable Products

4. Effects of PEF on Nutritional Quality and Health-Related Compounds of Fruit and Vegetable Products

5. Effects of HPP and PEF on Health-Related Properties of Fruit and Vegetable Products

6. Final Remarks

Chapter 34: Industrial Evaluation of Nonthermal Technologies

1. Introduction

2. Understanding the Hurdles

3. Leverage Your Knowledge for Success

Chapter 35: Transferring Emerging Food Technologies into the Market Place

1. Introduction

2. Strategies

3. Tactics

4. Conclusions

Chapter 36: New Tools for Microbiological Risk Assessment, Risk Management, and Process Validation Methodology

1. Introduction

2. New Tools for Microbiological Risk Assessment and Risk Management

3. Good Manufacturing Practices, HACCP, and Integrated Food Safety Management Systems

4. Performance, Process, and Product Criteria

5. Process Validation Methodology

6. Process Validation Methods

7. Approach to Process Validation

8. Variation and Validation

9. Summary

Chapter 37: Regulations and Alternative Food-Processing Technologies

1. Organism of Concern

2. Food Additive/Food Contact Concerns

3. Labeling Issues of Concern

4. Process Validation Concerns

5. Responsibilities

Chapter 38: Future Prospects for Nonthermal Processing Technologies—Linking Products with Technologies

1. Introduction

2. Overview of Novel Processing Technologies

3. Criteria for New Technology Implementation

4. Applications of Selected Nonthermal Technologies in Food Processing

5. Summary and a Look into the Future

6. Acknowledgments

Section VI: Appendices: Fact Sheets

Appendix 1: High Pressure Processing

Appendix 2: Pulsed Electric Field Processing

Appendix 3: Ozone

1. Why Ozone Processing of Foods?

2. How Does Ozone Treatment Benefit Consumers?

3. How Does Ozone Technology Benefit Food Processors?

4. What Is Ozone?

5. How Is Ozone Applied And Controlled?

6. Can Ozone Be Used For Processing All Foods?

7. Can Ozone Damage Food Products?

8. What Is The Shelf-Life Of An Ozone-Treated Product?

9. What is the Commercial Availability of Ozone?

10. What Are The Federal Regulations Concerning Exposure To Ozone in a Food Processing Plant?

11. What Functional Properties Does Ozone Impart to Foods?

12. How Are Ozone-Processed Foods Stored?

13. Is Ozone Equipment Safe To Operate?

14. How Economical Is Ozone Processing?

15. What Regulatory Approvals Are Required For An Ozone-Processed Product?

16. Are Testing Facilities Available for Product Development Before Venturing Into Ozone Processing?

For Additional Information, Contact:

Appendix 4: Food Irradiation

Appendix 5: Irradiation: A Safe Measure for Safer Iceberg Lettuce and Spinach

Appendix 6: Pulsed Light Treatment

1. What is Pulsed Light treatment?

2. How is PL treatment dose quantified?

3. How does PL work?

4. Does PL treatment cause heating effects?

5. Can PL be used for processing all foods?

6. Does PL treatment have a negative effect on the quality of treated foods?

7. Are there PL units available commercially?

8. Is PL equipment safe to operate?

9. What is the regulatory status of Pulsed Light for use in commercial food applications?

10. Are any facilities available for developing PL applications before commercialization?

Appendix 7: Power Ultrasound

Why ultrasound?

How does ultrasound work?

Can all foods benefit from ultrasound processing?

How ultrasound inactivates microorganisms?

Will the process damage the product?

What is the shelf-life of sonicated products?

Is the technology commercially available?

Is the equipment safe to operate?

Has ultrasound been approved by regulatory agencies?

Color Plates

Index

Series Page
Title Page

Titles in the IFT Press series

Contributors

Altunakar Bilge, Chapter 12
Department of Food Science and Human Nutrition
University of Illinois at Urbana-Champaign
1304 W Pennsylvania Ave
Urbana, IL 61801

Annous Bassam A., Chapter 25
USDA-ARS
Food Safety Intervention Technologies Research Unit
Eastern Regional Research Center
600 E. Mermaid Ln
Wyndmoor, PA 19038

Balaban Murat O., Chapter 24
University of Alaska Fairbanks
118 Trident Way
Kodiak, AK 99615

Balasubramaniam V.M., Chapter 1
Department of Food Science and Technology and Department of Food
Agricultural and Biological Engineering
The Ohio State University
333 Parker Food Science and Technology Building
2015 Fyffe Court
Columbus, OH 43210-1007

Barbosa-Cánovas Gustavo V., Chapters 12, 16, 19, 28
Center for Nonthermal Processing of Food
Washington State University
Pullman, WA 99164-6120

Bermúdez-Aguirre Daniela
Center for Nonthermal Processing of Food
Washington State University
Pullman, WA 99164-6120

Bialka Katherine L., Chapter 26
Department of Agricultural and Biological Engineering
The Pennsylvania State University
University Park, PA 16802

Black Elaine P., Chapter 5
Department of Animal & Food Sciences
University of Delaware
17 Townsend Hall
Newark, DE 19716-2150

Bruhn Christine M., Chapter 31
University of California, Davis
Center for Consumer Research
Department of Food Science & Technology
One Shields Avenue
Davis, CA 95616-8598

Cardello Armand V., Chapter 32
Science, Technology and Applied Research Directorate
U.S Army Natick Soldier R, D & E Center
15 Kansas Street
Natick, MA 01760

Cebrián Guillermo, Chapter 27
Tecnología de los Alimentos
Facultad de Veterinaria Universidad de Zaragoza
C/ Miguel Servet, 177
50013, Zaragoza. Spain

Chauvin Maite A., Chapter 6
School of Food Science
Washington State University
FSHN 208
Pullman, WA 99164-6376

Cole Martin B., Chapter 36
CSIRO Food and Nutritional Sciences
Riverside Corporate Park,~11 Julius Avenue
North Ryde, NSW 2113, Australia

Condón Santiago, Chapter 27
Tecnología de los Alimentos
Facultad de Veterinaria Universidad de Zaragoza
C/ Miguel Servet, 177
50013, Zaragoza. Spain

Cotter Paul D., Chapter 29
TEAGASC
Biotechnology Centre
Moorepark, Fermoy
Cork, Ireland

Damar Sibel, Chapter 24
University of Alaska Fairbanks
118 Trident Way
Kodiak, AK 99615

De Ancos Begoña, Chapter 33
Department of Plant Foods Science and Technology
Instituto del Frío
Consejo Superior de Investigaciones Científicas (CSIC)
C/ José Antonio Novais, 10
Ciudad Universitaria
E-28040 Madrid, Spain

Demirci Ali, Chapter 26
Department of Agricultural and Biological Engineering
The Pennsylvania State University
231 Agricultural Engineering Building
University Park, PA 16802

Elez-Martínez Pedro, Chapter 33
Department of Plant Foods Science and Technology
Instituto del Frío
Consejo Superior de Investigaciones Científicas (CSIC)
C/ José Antonio Novais, 10
Ciudad Universitaria
E-28040 Madrid, Spain

Fan Xuetong, Chapter 17
USDA-ARS
Food Safety Intervention Technologies
Eastern Regional Research Center
600 East Mermaid Lane
Wyndmoor, PA 19038

Farkas Daniel F., Chapter 3
Department of Food Science and Technology
Oregon State University
Corvallis, OR 97331-6602

Feng Hao, Chapter 10
Department of Food Science and Human Nutrition
University of Illinois at Urbana-Champaign
382F-AESB, 1304 W Pennsylvania Ave
Urbana, IL 61801

Fett William F.
USDA-ARS
Eastern Regional Research Center
600 E. Mermaid Ln
Wyndmoor, PA 19038

Geveke David J., Chapter 15
USDA-ARS
Eastern Regional Research Center
Food Safety Intervention Technologies Research Unit
600 East Mermaid Lane
Wyndmoor, PA 19038

Graham Dee M., Chapter 22
R and D Enterprises
2747 Hutchinson Court
Walnut Creek, CA 94598

Grigelmo-Miguel Nuria, Chapters 16, 28
Department of Food Technology. University of Lleida
Av. Alcalde Rovira Roure, 191. 25198
Lleida, Spain

Guerrero-Beltrán J.A., Chapter 19
Depto. Ing. Química y Alimentos
Universidad de las Américas-Puebla
Cholula, Puebla 72820
México

Gulseren Ibrahim, Chapter 9
Department of Food Science
Pennsylvania State University
337 Food Science Building
University Park, PA 16802

Gutsol Alexander, Chapter 20
Chevron Energy Technology Company
100 Chevron Way
Richmond, CA 94801

Han Jung H., Chapter 30
PepsiCo Advanced Research
7701 Legacy Dr.
Plano, TX 75024

Heinz Volker, Chapter 13
DIL
Prof.-von-Klitzing-Str. 7
49610 Quakenbrück, Germany

Hill Colin, Chapter 29
Department of Microbiology
University College Cork
Cork, Ireland

Hoover Dallas G., Chapters 36, 5
Department of Animal & Food Sciences
University of Delaware
17 Townsend Hall
Newark, DE 19716-2150

Keener Larry, Chapter 36
International Product Safety Consultants
4021 W Bertona St
Seattle, WA 98199

Keskinen Lindsey A., Chapter 25
USDA-ARS
Food Safety Intervention Technologies Research Unit
Eastern Regional Research Center
600 E. Mermaid Ln
Wyndmoor, PA 19038

Kim Minjung, Chapter 14
Department of Food Science and Technology
2015 Fyffe Court
The Ohio State University
Columbus, OH 43210

Kjartansson Gunnar, Chapter 9
Department of Food Science and Biotechnology
University of Hohenheim
Garbenstrasse 25
70599 Stuttgart, Germany

Kluter Robert, Chapter 32
Science, Technology and Applied Research Directorate
U.S Army Natick Soldier R, D & E Center
15 Kansas Street
Natick, MA 01760

Knorr Dietrich, foreword
Berlin University of Technology
Department of Food Biotechnology and Food Process Engineering
Koenigin-Luise-Str. 22, D-14195
Berlin, Germany

Krishnamurthy Kathiravan, Chapter 18
Department of Agricultural and Biological Engineering
The Pennsylvania State University
231 Agricultural Engineering Building
University Park, PA 16802

Larkin John W., Chapter 37
National Center for Food Safety and Technology
Food and Drug Administration
6502 S. Archer Rd.
Summit-Argo, IL 60501

Lee Dong Sun, Chapter 30
Department of Food Science and Biotechnology
Kyungnam University
449 Wolyong-dong
Masan, 631-701, Korea

Lelieveld Huub, Chapter 34
Ensahlaan 11
3723 HT Bilthoven
The Netherlands

Liao Ching-Hsing
USDA-ARS
Eastern Regional Research Center
600 E. Mermaid Ln
Wyndmoor, PA 19038

Liu Li, Chapter 29
Conway Institute
Glycobiology, NIBRT
Dublin, Ireland

Mañas Pilar, Chapter 27
Tecnología de los Alimentos
Facultad de Veterinaria Universidad de Zaragoza
C/ Miguel Servet, 177
50013, Zaragoza. Spain

Martín-Belloso Olga, Chapter 11, 16, 28
Department of Food Technology
University of Lleida
Av. Alcalde Rovira Roure, 191.
25198. Lleida, Spain

Nguyen Loc Thai, Chapter 1
Department of Food Science and Technology
The Ohio State University
333 Parker Food Science and Technology Building
2015 Fyffe Court
Columbus, OH 43210-1007

Niemira Brendan A., Chapter 20
USDA-ARS
Eastern Regional Research Center
600 E. Mermaid Ln.
Wyndmoor, PA 19038

Patel Jitu R., Chapter 8
Food Technology and Safety Laboratory
USDA-ARS
Bldg. 201
10300 Baltimore Avenue
Beltsville, MD 20705-2350

Patrick Dunne C., Chapter 38
Science, Technology and Applied Research Directorate
U.S Army Natick Soldier R, D & E Center
15 Kansas Street
Natick, MA 01760

Pilar Cano M., Chapter 33
Department of Plant Foods Science and Technology
Instituto del Frío
Consejo Superior de Investigaciones Científicas (CSIC)
C/ José Antonio Novais, 10
Ciudad Universitaria
E-28040 Madrid, Spain

Plaza Lucía, Chapter 33
Department of Plant Foods Science and Technology
Instituto del Frío
Consejo Superior de Investigaciones Científicas (CSIC)
C/ José Antonio Novais, 10
Ciudad Universitaria
E-28040 Madrid, Spain

Rice Rip G., Chapter 22
RICE International Consulting Enterprises
1710 Hickory Knoll Road
Sandy Spring, MD 20860

Rodriguez-Romo Luis A., Chapter 21
Department of Food Science and Technology
The Ohio State University
2015 Fyffe Road
Parker Food Science Building
Columbus, OH 43210

Ross Paul, Chapter 29
Moorepark Biotechnology Centre
Teagasc, Moorepark
Fermoy, Cork, Ireland

Sánchez-Moreno Concepción, Chapter 33
Department of Plant Foods Science and Technology
Instituto del Frío
Consejo Superior de Investigaciones Científicas (CSIC)
C/ José Antonio Novais, 10
Ciudad Universitaria
E-28040 Madrid, Spain

Sharma Manan, Chapter 8
Food Technology and Safety Laboratory
USDA-ARS
Bldg. 201
10300 Baltimore Avenue
Beltsville, MD 20705-2350

Soliva-Fortuny Robert, Chapters 11, 16, 28
Department of Food Technology
University of Lleida
Av. Alcalde Rovira Roure, 191.
25198. Lleida, Spain

Solomon Morse B., Chapter 8
Food Technology and Safety Laboratory
USDA-ARS
Bldg. 201
10300 Baltimore Avenue
Beltsville, MD 20705-2350

Sommers Christopher, Chapter 17
USDA-ARS
Food Safety Intervention Technologies
Eastern Regional Research Center
600 East Mermaid Lane
Wyndmoor, PA 19038

Sopher Charles D., Chapter 22
C&S AgriSystems, Inc.
PO Box 1479
Washington, NC 27889

Spinak Stephen H., Chapter 37
Spinak Consulting
5 Park Place, Suite 317
Annapolis, MD 21401

Stewart Cynthia M., Chapters 5, 36
Silliker, Inc.
160 Armory Drive
South Holland, IL 60473

Swanson Barry G., Chapter 6
School of Food Science
Washington State University
106K FSHN Building
Pullman, WA 99164-6376

Ting Edmund, Chapter 2
Pressure BioSciences Inc.
23642 123rd PL SE Kent, WA 98031

Toepfl Stefan, Chapter 13
DIL
Prof.-von-Klitzing-Str. 7
49610 Quakenbrück, Germany

Tornello Carole, Chapter 4
NC Hyperbaric
Poligono Industrial Villalonquejar
Calle Condado de Trevino
6-09001 Burgos, Spain

Vurma Mustafa, Chapter 21
Department of Food Science and Technology
The Ohio State University
2015 Fyffe Road
Parker Food Science Building
Columbus, OH 43210

Weiss Jochen, Chapter 9
Department of Food Physics and Meat Sciences
Institute of Food Science and Biotechnology
University of Hohenheim
Garbenstrasse 25
70599 Stuttgart, Germany

Wright Alan O., Chapter 7, 32
Science, Technology and Applied Research Directorate
U.S Army Natick Soldier R, D & E Center
15 Kansas Street
Natick, MA 01760

Yang Wade, Chapter 10
Department of Food and Animal Science
Alabama A&M University
Normal, AL 35762

Yannakou Anthos, Chapter 35
CSIRO Food and Nutritional Sciences
671 Sneydes Road (Private Bag 16)
Werribee, VIC 3030, Australia

Yousef Ahmed E., Chapter 21
Department of Food Science and Technology
The Ohio State University
2015 Fyffe Road
Parker Food Science Building
Columbus, OH 43210

Yuan James T.C., Chapter 23
Pepsico Beverages & Foods
100 Stevens Avenue
Valhalla, NY 10595

Zhang Howard Q., Chapter 14
USDA Western Regional Research Center
800 Buchanan St.
Albany, CA 94710

Foreword

The consumer demand for fresh-like products generated gentle processing. Emerging technologies such as high hydrostatic pressure and pulsed electric field treatment did fit well into the hurdle concept and into the minimal processing scheme promising retention of freshness while providing safety and functionality of the product.

Today, we have industrial high-pressure and pulsed electric field treated products. Ozone, supercritical CO2, ultrasound, and plasma treatment are either at pilot scale, industrially used, or on the verge of application. However, for me, after working for the first time with the first high-pressure unit at the University of Delaware, Newark, USA, exactly 25 years ago, there are still several issues to be addressed. Research work is still going on regarding inactivation, activation, or retention kinetics and mechanisms of microorganisms, nutrition, allergens, toxins, and viruses subjected to nonthermal processes.

Furthermore, it is my belief that many nonthermal processes described in the book also have the potential to do more than just mimicking existing conventional thermal processes. Our own approach to understand the potential of nonthermal processes and then use them based on their unique mode of actions will lead to additional and unique applications. For example, high-pressure modification of proteins and polysaccharides, stress response induction by pulsed electric fields are examples of potential future applications of nonthermal processes for the generation of tailor-made foods.

Finally, it is essential for me to acknowledge the people who were the pioneers in the development of the “new” nonthermal processes. Amongst many, I want to mention about the pioneering work by Grahame Gould, then Head of Microbiology, Colworth House, Unilever Research, UK, and Daniel Farkas, then the Chair of the Department Food Science, University of Delaware, USA. It is my firm belief that without those individuals the field of nonthermal processing would not be where it is today.

I wish this book all the success it deserves.

Dietrich Knorr
Berlin University of Technology
Department of Food Biotechnology and
Food Process Engineering
Berlin, Germany

Preface

Looking forward into the future of food science/technology/engineering, in the emerging area of nonthermal processing of foods, is definitely an adventure. It is open ended and full of uncertainties. Lessons learned from the past should always serve as a good basis for envisioning the future of this growing field, even though emerging and unexpected challenges in food processing are making the integration of “what is known” with “what is coming” difficult. This integration not only embraces the fascination with the new but also addresses the responsibility demanded of scientists for accuracy of research, and proper extrapolations from the laboratory bench to the production floor, and to the marketplace where the best predictions are made. We have the tools to visualize what is coming, but it is our dreams and vision, if not our ambitions, that inspire us to go beyond what can be viewed with mathematical models and complicated algorithms. The food industry, being one of the most conservative sectors in the food production chain, is experiencing the need for change and innovation, to a degree never encountered before. Consumers have become much more demanding, better educated in terms of food quality and nutritional aspects, forcing producers along with regulatory agencies to search for technologies that offer better products with greater safety. Scientists and avid researchers are incorporating knowledge acquired from very different and disconnected disciplines, in order to wisely blend this research pool of information with what is commonly known in food science/food engineering domains. The outcomes have been quite unexpected, though very much welcome in regard to food quality and safety, and it is envisioned that this trend will persist in the years to come.

Nonthermal processing of foods has essentially meant unprecedented opportunities for the industrial sector, in providing better health and wellness for the consumer, and unforeseen new food products of excellent quality without compromising safety. The challenges surrounding these emerging technologies are immense, but the long list of interested groups in support of their development is growing in an exponential fashion. Nonthermal processing technologies are being advanced and making a significant, positive impact in the food sector.

This handbook covers basic information and some of the recent developments in nonthermal processing of food, and the attempts, via predicted pathways, to identify future development in the field generated from the ingenuity and creative approach of a well-trained and resourceful community. The development of nonthermal processing techniques for processing of food has resulted in an excellent balance between safety and minimal processing, between cost and superior quality, and between novel approaches and use of existing process installations to optimize resources. Nonthermal processing could be perceived as an alternative to conventional thermal processing, but this is just a small piece of the role that nonthermal processing could play in the food factory of the future. Nonthermal processing can be effectively combined with thermal processing, and interesting synergistic effects have already been identified. Other significant synergisms could be achieved by combining selected nonthermal technologies, as well as by combining these with other microbial stress factors, such as pH, water activity modifiers, and inclusion of antimicrobials and/or bacteriocins. At the same time, nonthermal processing facilitates the development of new products never envisioned before—a series of niche markets that will eventually receive wide attention in the years to come. The opportunities for such new products are countless, and most will have superb quality and very attractive prices.

Nonthermal technologies can be used for decontamination, pasteurization and, in some cases, sterilization, but in all examples of use, one of the key attributes of the processed product is excellent quality, wherein most products have “fresh” characteristics. There is no question that the quest for technologies capable of producing optimum-quality, safe-processed products has become a top priority in the world of food science and technology. Relevant factors to consider during exploration and application of these novel technologies include the following: the kind of microorganism inactivated; number of log cycles achieved; lethal doses required for inactivation; effect on enzyme activity as related to food quality factors; finding the most attractive process combinations to maximize synergy; how quality attributes are altered; how to scale up laboratory and pilot plant results to industrial applications; reliability of a given technology; adoption costs, such as engineering the process, initial investment, operation of the process, maintenance, and depreciation; energy savings; environmental impact; and consumer perception of the technology and products of that technology. As a final point, the search for new approaches to processing foods should be driven, above all, to maximize safety, quality, convenience, costs, and consumer wellness; it cannot be used to force the utilization of a given technology. Any technology must fit the needs and desires of the consumer to be successfully implemented.

We have worked diligently to offer a thorough and objective overview of what nonthermal processing can offer today to the consumer and the industrial sector, what needs to be investigated further, and the expected developments. We have written some chapters in this handbook, but the contributions of other authors, who come from a wide array of backgrounds and prior experience in nonthermal processing, have been instrumental in presenting a well-balanced and self-provoking document that we hope will be useful to many in academia, industry, regulatory and other governmental agencies, and foremost to all of us, the consumers, and those who interpret the impacts of science on consumers.

Howard Q. Zhang
Gustavo V. Barbosa-Cánovas
V.M. Bala Balasubramaniam
C. Patrick Dunne
Daniel F. Farkas
James T.C. Yuan