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Contents

Foreword

Dedication

Chapter 1 Properties of materials - tensile properties

Mechanical properties

Chapter 2 Toughness, elastic/plastic behavior and hardness

Fracture toughness

Elastic and plastic behavior

Determining mechanical properties

Abrasion and wear resistance

Chapter 3 Physical properties of materials

Thermal properties

Electrical properties

Color and appearance

Chapter 4 Gypsum materials

Gypsum materials

Factors in setting

Physical properties

Comparative properties

Chapter 5 Dental waxes

Introduction

Wax properties

Chapter 6 Inelastic impression materials

Factors in impression-making

Inelastic impression materials

Chapter 7 Elastic impression materials

Alginate (irreversible) hydrocolloids

Agar–agar (reversible) hydrocolloid

Polysulfide rubber

Condensation-cured silicones

Addition-cured silicones (polysiloxanes)

Polyether impression materials

Mixing

Properties of elastic impression materials

Tray adhesives

Chapter 8 Denture base materials

Polymerization reactions

Polymer properties

Denture base polymers

Problems with denture bases

Denture teeth

Chapter 9 Investments and casting

Casting and investments

Gypsum-bonded investment

High-temperature investments

Chapter 10 Precious metal alloys

Gold and noble metals

Gold alloys

Heat treatment of gold

Considerations in casting

Problems with castings

Chapter 11 Base metal alloys

Cast chromium alloys

Physical/mechanical properties

Titanium and titanium alloys

Orthodontic wires

Chapter 12 Dental cements

Cement categories

Provisional luting agents

Water-based dental cements for permanent luting

Chapter 13 Resin-modified and resin cements

Zinc oxide cements

Hybrid ionomer cements

Resin cements

Chapter 14 Cavity varnishes, liners and bases

Cavity varnishes

Cavity liners

Low-strength bases

High-strength bases

Chapter 15 Dental amalgam

Dental amalgam alloys

Setting reaction

Physical properties

Manipulation and handling properties

Corrosion

Chapter 16 Adhesive dentistry

Principles

Adhesion and cohesion

Dental adhesion

Chapter 17 Bonding to dentin

Dentin bonding

Bonded dentin

Chapter 18 Composite restorative resins

Dental composites

Compomers

Chapter 19 Dental porcelain

Manufacture

Composition

Dental porcelains

Structure

Chapter 20 Manipulation and properties of porcelain

Manipulation

Firing (sintering)

Physical properties

Chapter 21 Advanced ceramic systems

Porcelain strengthening

Hot-pressed ceramics

Chapter 22 Porcelain bonding alloys

PFM restorations

Ceramic–noble metal systems

Ceramic–base metal systems

Casting of PFM copings

Chapter 23 Restorative materials in endodontics

Canal instrumentation

Canal irrigation

Sealer cements

Canal obturation

Endodontic leakage

Chapter 24 Orthodontic materials

Intra-oral appliances

Extra-oral appliances and jaw orthopedics

Removable orthodontic appliances

Fixed orthodontic appliances

Chapter 25 Grinding, polishing and finishing

Material removal

Coolant/lubricant effects

Finishing and polishing regimens

Chapter 26 Adverse effects of dental biomaterials

Categories of biomaterials

Toxicity and carcinogenicity

Hypersensitivity and allergic reactions

Chapter 27 Enamel, dentin and cementum

Dental enamel

Dentin

Cementum

Fluoridation of enamel

Strontium

Chapter 28 Bone

Mineral composition

Structure

Development and aging

Dental implants and bone

Glossary

Index

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Foreword

If you are reading this, then it is a fair guess that you are doing so because dental materials (a.k.a. dental biomaterials science) is a requirement of a much larger field of study such as dentistry, dental hygiene or possibly one of the many post-graduate specialties within dentistry. That being the case, as the reader, you want a concise and up-to-date compendium of the information that you need to pass state and national boards as well as course and similar examinations as expeditiously as possible. This book is designed for that purpose.

Every effort has been made to provide good coverage of every important and significant area of dental materials science. Nevertheless, it is important that the reader understands the coverage provided here cannot hope to rival that of the much larger standard texts in the field. Further, the reader is encouraged to consult these texts, indicated below, when there is a need for more detailed coverage. While the underlying science and/or mechanisms have been addressed in the majority of topics, the reader is likewise encouraged to consult the standard texts when an in-depth explanation of certain topics is needed.

Finally, this book is not intended to replace lectures and formal course work but rather to function as a concise guide and expanded revision notes to the large and somewhat complex field of dental materials science. Further, mention is made in this book of Standards and Specifications. These are references to ADA/ANSI and ISO specifications which are readily available and, accordingly, details are not stated here.

On a personal note, I should like to express my appreciation of my wife Susan for her patience, support and forbearance while I wandered around muttering to myself during the writing of this book. I should also like to thank Dr Les Gartner, Dr Greg Kurtzman, Dr Tom Glass, Dr Stan Conrad, Dr Nicole Brummer and Dr Cornelius (Pam) Pameijer for reading and commenting upon various chapters and, especially, John J. Kim, DDS, for taking the time and trouble to read everything. The advice, comments and suggestions from my friends and colleagues have been invaluable.

J. A. von Fraunhofer

Baltimore, MD

June, 2009

Recommended standard texts

Applied Dental Materials, 9th edn. J. F. McCabe and A. W. G. Wells, Blackwell, Oxford (2008).

Craig’s Restorative Dental Materials, 12th edn. J. M. Powers and R. L. Sakaguchi (editors), Mosby-Elsevier, St. Louis (2006).

Phillips’ Science of Dental Materials, 11th edn. K. J. Anusavice (editor), Saunders-Elsevier Science, St. Louis (2003).

Dedication

This book is dedicated to Dental Students, for they are the future of dentistry, and to the Faculty of Dental Schools, because their expertise and dedication make it all possible.

‘Every tooth in a man’s head is more valuable than a diamond.’

Miguel de Cervantes, Don Quixote (1605)

1

Properties of materials – tensile properties

Figure 1.1 Applied forces and specimen deformations.

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Figure 1.2 Load vs. stress for feet.

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Figure 1.3 The stress–strain curve of a non-ferrous metal.

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Figure 1.4 Stress–strain curves for a brittle, an elastic and a ductile material.

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Figure 1.5 Elastic and plastic regions of a stress–strain curve.

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Table 1.1 Desirable properties of dental materials.

Biocompatibility
Absence of toxicity
Esthetic appearance
Strength and durability
Low solubility
Ease of manipulation
Long shelf life
Simple laboratory processing
Long working time
Rapid/snap set

Table 1.2 Typical mechanical properties of dental biomaterials.

tab1-2.jpg

Dental biomaterials are used in laboratory procedures and for the restoration and replacement of teeth and bone. Material selection must consider function, properties and associated risks, and all dental biomaterials must satisfy certain criteria (Table 1.1).

Mechanical properties

Mechanical properties are important since teeth and restorations must resist biting and chewing (masticatory) forces. Typical properties are given in Table 1.2.

Biting forces

Biting forces vary with patient age and dentition, decreasing for restored teeth and when a bridge, removable partial denture (RPD) or complete denture is present. Effects vary with the type of applied force and its magnitude. Types of applied force, and the resulting deformations, are shown in Figure 1.1.

Stress

Stress, σ: force per unit cross-sectional area. Strength is the stress that causes failure. Ultimate strength is the maximum stress sustained before failure.

Stress, the applied force and the area over which it operates, determines the effect of the applied load. For example, a chewing force of 72 kg (10 N) spread over a quadrant 4 cm2 in area exerts a stress of 18 kg/cm2 (1.76 MPa). However, the same force on a restoration high spot or a 1-mm2 hard food fragment produces a stress of 7200 kg/cm2 (706 MPa), a 400-fold increase in loading. This stress effect is one reason that occlusal balancing is essential in restorative dentistry. A more graphic example of the difference between applied force and stress is shown in Figure 1.2. This example also clearly indicates why it is more painful when a woman wearing high heels steps on you than when a man does!

Proportional limit

Proportional limit is the maximum stress that the material can sustain without deviation from a linear stress–strain proportionality.

Elastic limit is the maximum stress that can be applied without permanent deformation.

Yield strength, σy is the stress at which there is a specified deviation from proportionality of stress to strain. It is usually 0.1, 0.2 or 0.5% of the permanent strain.

Strain

Strain, ε : ratio of deformation to original length ΔL/L. Strain measures deformation at failure.

Ductility: percentage elongation, i.e. ΔL/L × 100%.

Ductile materials exhibit greater percentage elongations than brittle materials and can withstand greater deformation before fracture.

Burnishing index: ability of a material to be worked in the mouth or burnished, expressed as the ratio of percentage elongation to yield strength.

Poisson’s ratio

Poisson’s ratio, v: ratio of lateral to axial strain under tensile loading. It denotes reduction in cross-section during elongation.

Brittle materials have low υ values, i.e. little change in cross-section with elongation, while ductile materials show a greater reduction in cross-section, known as specimen necking.

Elastic modulus

Elastic modulus, E is the ratio of stress to strain. It is also known as modulus of elasticity or Young’s modulus and denotes material stiffness. It is determined as the slope of the elastic (linear) portion of the stress–strain curve.

Stress–strain curves

Stress–strain curves are generated by applying a progressively increasing tensile force while measuring applied stress and material strain until fracture occurs. The shape of the curve indicates the properties of the material (Figures 1.3 and 1.4). Non-ferrous metals (e.g. gold and copper) show a continuous curve to failure while ferrous materials exhibit a ‘kink’ in the curve, known as the yield point.

The intersection of a line parallel to the abscissa (strain) axis from the failure point to the ordinate (stress) axis is specimen strength while the vertical line from the failure point to the strain axis is the ductility.

High strength, brittle materials show steep stress–strain curves with little strain at failure, e.g. ceramics.

Strong ductile materials (e.g. metals) show moderate slopes in the stress–strain curve but good extension until failure.

Soft ductile materials (e.g. elastomers) show long, shallow linear stress–strain behavior followed by a sharp rise in the curve when, with increasing applied force, the elastomer no longer extends linearly (or elastically) and failure occurs.

Resilience

Resilience: resistance to permanent deformation (i.e. energy required for deformation to the proportional limit). It is given by the area under the elastic portion of the stress–strain curve (Figure 1.5).

Toughness

Toughness: resistance to fracture (i.e. energy required to cause fracture). It is given by the total area (i.e. both the elastic and plastic regions) under the stress–strain curve (Figure 1.5).

2

Toughness, elastic/plastic behavior and hardness

Figure 2.1 Optimal loading (stress and strain) region for a resilient material.

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Figure 2.2 Diametral disc test for determining the tensile strength of brittle materials.

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Figure 2.3a Transverse testing of a specimen.

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Figure 2.3b Loads and resultant stresses in a specimen under transverse testing.

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Fracture toughness

Fracture toughness is the ability to deform plastically without fracture and it is proportional to energy consumed in plastic deformation. Cracks or flaws, arising naturally or developing over time, cause weakening such that fracture may occur at stresses below the yield stress, the flaw acting as a stress riser.

Flaws cause problems because brittle materials under loading cannot deform plastically and redistribute stresses. As the flaw or crack size increases, the stress to specimen failure decreases. This behavior is expressed by the stress intensity factor K which is determined by the stress and the crack length. Fracture occurs when the stress intensity reaches a critical value, Kc given by Y·σ· √πa, where Y is a function of crack size and geometry, and a is crack length.

This critical value is known as the fracture toughness of the material.

Elastic and plastic behavior

Elastic materials deform when loaded but when the load is released, the specimen will resume its original dimensions although the recovery rate varies with the material. Deformation (strain) is directly proportional to the applied load (stress) in accordance with Hooke’s law up to the proportional limit.

Plastic materials deform when loaded but the deformation is not proportional to the applied load. Upon release of the applied force, the specimen does not completely recover its original dimensions and is said to be plastically deformed.

Subjecting an elastic material to a load above its elastic limit will induce a degree of plastic (permanent) deformation. Ideally, applied loads should never exceed the elastic limit (Figure 2.1).

Determining mechanical properties

Tensile properties

Tensile properties (Chapter 1) are measured on flat specimens with a ‘necked’ region or dumbbell-shaped specimens. Brittle materials (e.g. amalgam and ceramics) cannot be tested in tension, and tensile properties are determined by the diametral tensile test. In this test, a compressive load (P) is applied to a vertical disc of material and induces a tensile force along the specimen diameter (Figure 2.2). The diametral tensile strength (DTS) is given by:

eqn2-1.jpg

Compressive strength

Compressive strength is determined by applying a compressive load to a cylindrical or square cross-section specimen and is expressed as the load to failure divided by cross-sectional area.

Shear strength

Shear strength is determined by applying a tensile stress to a lapped specimen, by a modified cantilever test or a pin-disc system and is important when shear loading occurs (e.g. with veneers).

Transverse strength

Transverse strength: a specimen of length L is supported near the ends with a load (P) applied in the middle (Figure 2.3). Failure initiates at the lower edge where the applied force induces tensile stresses while compressive forces occur in the upper region. Strength is given by stress at failure:

strength,eqn2-2.jpg and deformation,eqn2-3.jpg

where E is the modulus, W is the width and T is the thickness.

This characteristic is important for denture bases.

Indentation hardness

Indentation hardness is resistance to penetration and is a measure of scratch resistance. Hardness is measured by several techniques, including the Barcol, Bierbaum, Brinell, Knoop, Rockwell, Shore and Vickers tests. Of these, the most important in dentistry are the Knoop and Shore tests.

The Knoop hardness test uses a non-symmetrical diamond point (7 : 1 ratio of length diagonal to width diagonal), and the Knoop hardness number KHN = L/12 · CK, where L is the applied load, l is the length of the long diagonal and CK is a constant that relates l to the indentation area. The test requires a flat, highly polished specimen but no load is specified so it can be used on a microscopic scale for both ductile and brittle materials.

Shore hardness measures penetration of a blunt indenter into a soft or elastic material and is useful for soft materials such as elastomeric materials.

Hardness values can provide an indication of the resistance of materials to wear and abrasion.

Abrasion and wear resistance

Abrasion and wear are important for polymeric restorations, ceramic restorations opposing natural teeth and dentifrices. Surface hardness is not always a reliable guide to wear resistance, particularly for hard, brittle materials or for elastomers. Various abrasion/wear test systems are used, the simplest being reciprocating arm abraders with nylon brushes or rubber cups mounted on the ends of counterbalanced arms that are driven over the test piece. Weights placed on the arm vary the applied load while water, artificial saliva or dentifrice slurries can be applied to the test piece surface. More complex test arrangements have specimens mounted on or subjected to rotating or oscillating heads, again with abrasives applied to test specimen surface. Wear/abrasion damage is assessed by profilometry (change in the surface profile), weight loss or both.

No abrasion system completely mimics behavior in the oral cavity and data quantification and reproducibility can both present problems. Nevertheless, abrasion/wear testing can provide useful predictive data with regard to material performance.

3

Physical properties of materials

Figure 3.1 Effect of temperature rise on a restoration and tooth with different coefficients of thermal expansion.

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Table 3.1 Thermal properties of various dental materials

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Table 3.2 Coefficients of thermal expansion.

materialCoefficient of thermal expansion (*10−6/°C)
Tooth (crown portion)11.4
Amalgam22.1–28.0
Gold14.4
Composite resin17–50
Acrylic resin76.0
Porcelain12.0
Glass ionomer10.2–11.4
Inlay wax350–450
Silicone impression material210
Polysulfide impression material140

Table 3.3 Electrical constants for dental materials and teeth.

MaterialResistivity(ohm · cm)Dielectric constant
Tooth enamel2.6–6.9 × 106
Dentin1.1–5.2 × 1048.6
Glass ionomer0.8–2.5 × 1042–7 × 105
Zinc oxide–eugenol cement109–101010
Zinc polyacrylate cement0.4–4 × 1054 × 103–2 * 105
Zinc phosphate cement2 × 105

Table 3.4 Wavelengths of visible light.

ColorApproximate wavelength interval (nm)
Red630–700
Orange590 –630
Yellow560–590
Green490 –560
Blue450– 490
Indigo420 – 440
Violet400–450

Physical properties of relevance to dental biomaterials include thermal, electrical and optical properties; typical values are given in Table 3.1.

Thermal properties

Thermal conductivity

Thermal conductivity, K: rate of heat conduction through a unit cube of material when the temperature difference across the cube is 1°C.

Metals have higher K values than teeth and polymers, and cause greater temperature changes within the dental pulp with hot or cold liquids and foodstuffs.

Specific heat

Specific heat, Cp: quantity of heat needed to raise the temperature of 1 g of substance by 1°C.

Specific heat is important during melting and casting since it determines the heat input required to reach the melting point of a metal. Cp is low for gold and higher for non-precious and base metal alloys, indicating that more heat is required to melt these metals.

Thermal diffusivity

Thermal diffusivity, Δ is defined as K/Cp × ρ