Cover Page

CHIPLESS RFID SENSORS

 

 

NEMAI CHANDRA KARMAKAR

EMRAN MD AMIN

JHANTU KUMAR SAHA

 

 

 

Wiley Logo

The book is dedicated

To my beloved wife, Shipra, and daughters, Antara and Ananya

— N. C. K

To my parents, beloved wife, Mysha and son, Ayman

— E. M.A.

To my mother, beloved wife, Sima, and son, Dhritisundar, and daughter, Joyeeta

— J. K.S.

VISIONARY STATEMENT

Deliver a technology that would replace optical barcodes with low-cost, compact, printable and highly sensitive chipless RFID sensors. This will promote green technology and pollution-free disposable sensor nodes for pervasive sensing. Such low-cost ubiquitous sensing technology can uniquely identify and monitor each and every physical object through with Internet of Things (IoT).

PREFACE

RFID AND RF SENSORS

Radio frequency identification (RFID) is an emerging wireless technology for automatic identifications, access controls, tracking, security and surveillance, database management, inventory control, and logistics. However, the application-specific integrated circuits (ASICs) in the chipped RFID tags make the tag costly and hinder their applications in mass tagging. Chipless RFID tags are voids of these microchips. Some chipless RFID are fully printable passive microwave and mm-wave circuits. They can be produced very cheaply. Integration of physical parameter sensors with chipless RFID will open up a new domain for energy-efficient housing, control and monitoring of perishable items, equipment, and people. In the new millennium, low-cost ubiquitous tagging and sensing of objects, homes, and people will make the system efficient, reduce wastage, and lower the healthcare budget. This book presents various sensing techniques incorporated in the chipless RFID systems.

The RFID has two main components—a tag and a reader. The reader sends an interrogating radio signal to the tag. In return, the tag responds with a unique identification code to the reader. The reader processes the returned signal from the tag into a meaningful identification code. Some tags coupled with RF sensors can also provide data of surrounding environment such as temperature, relative humidity, pressure or impact, moisture content, and location.

The tags are classified into active, semi-active, and passive tags based on their onboard power supplies. An active tag contains onboard battery to energize the processing chip and amplify signals. A semiactive tag contains a battery as well, but the battery is used only to energize the chip, hence yielding better longevity compared to the active tag. A passive tag does not have a battery. It scavenges power for its processing chip from the interrogating signal from the tag, hence last forever. However, the processing power and reading distance is limited by the transmitted power of the reader.

SIGNIFICANCE OF CHIPLESS RFID

As stated earlier, the main constraint of mass deployment of RFID tags for low-cost item tagging is the cost of the tag. The main cost comes from the microchip of the tag. If the chip can be removed without losing functionality of the tag, then the tag can be produced in subcents and has the potential to replace the optical barcode.

The optical barcode has limitations in operation such as each barcode is individually read, needs human intervention, and has less data handling capability. Soiled barcodes cannot be read and barcodes need line-of-sight operation. Despite these limitations, the low-cost benefit of the optical barcode makes it very attractive as it is printed almost without any extra cost. Therefore, there is a pressing need to remove the ASIC from the RFID tag to make it competitive in deployment to coexist or replace trillions of optical barcodes printed each year. The solution is to remove the ASIC from the RFID tag. The tag should be fully printable on low-cost substrates such as paper and plastics similar to the optical barcodes. A reliable prediction by the respected RFID research organization IDTechEx advocates [1] that 60% of the total tag market will be occupied by the chipless tag if the tag can be made in less than one cent.

However, removal of signal processing ASIC from the tag is not a trivial task. It needs tremendous investigation and investment in designing low-cost but robust passive microwave circuits and antennas using conductive ink on low-cost substrates. However, obtaining high fidelity response from low-cost lossy materials is very difficult. To overcome these challenges, new materials characterization and fabrication processes are to be innovated for chipless RFID tags and sensors. In the interrogation and decoding sides of the RFID system is the development of the RFID reader, which is capable to read the chipless RFID tag. The authors' group has tremendous progress in this frontier developing multiple chipless RFID tag readers in 2.45, 24, and 60 GHz frequency bands. Currently, only a few fully printable chipless RFID tags, which are in the inception stage, are reported in the literature. They are a capacitive gap coupled dipole array [2], a reactively loaded transmission line [3], a ladder network [4], and finally, a piano and a Hilbert curve fractal resonators [5]. These tags are in prototype stage and no further development in commercial grade is reported so far. Only commercially successful chipless RFID is RF-SAW, but they are not printable and expensive [6]. There is much stride to develop thin-film transistor circuit (TFTC) chipless tags to attract huge market of high-frequency (HF) tags [7]. However, they are complex circuits and need complex fabrication processes. To fill up the gap in the literature of the potential chipless RFID field, the author's chipless RFID research team has been working on the paradigm chipless RFID tag since 2004. The designed tag has mainly targeted to tag Australian polymer banknotes, library access cards, and apparels [8–11].

Significant successes have been achieved to tag not only the polymer banknotes but also many low-cost items such as books, postage stamps, secured documents, bus tickets, and hung-tags for apparels. The technology relies on encoding spectral signatures and decoding the amplitude and phase of the spectral signature. The other methods are phase encoding of backscattered spectral signals and time-domain delay lines. So far as many as more than 10 chipless RFID tags [8–11] and three generations of readers [12] are designed. The proof-of-concept technology is being transferred to the banknote polymer and paper for low-cost item tagging. These tags have potential to coexist or replace trillions of optical barcodes printed each year [9]. To this end, it is imperative to invest in low-loss conducting ink, high-resolution printing process, and characterization of laminates on which the tag will be printed. The design needs to push in higher frequency bands to accommodate and increase the number of bits in the chipless tag to compete with optical barcodes. The book has addressed all these issues in 11 chapters.

WHY INCORPORATION OF SENSING ELEMENTS IN CHIPLESS RFID TAGS—THE HYPOTHESIS OF THE BOOK?

While successes are achieved in very low-cost multibit chipless tag design, there are pressing needs to extend the functionality for real-time wireless sensing and monitoring of physical parameters such as temperature, relative humidity, pressure or impact, moisture content, sensing of noxious gases, light intensity, and location of objects [13–16]. In these pursuits, various sensing materials that are compatible with the printable RF/microwave electronics are also investigated. Various smart materials that are identified for low-cost chipless RFID sensor fabrication are (i) ionic plastic crystals, whose ionic conductivity changes due to organic molecule defects and the movement of crystals; (ii) conductive polymers (PEDOTs), whose conductivity increases with frequency; (iii) composite/conjugate polymer, mixed with conductive and nonconductive polymers [17]; and (iv) nanostructured metal oxides that exhibit multifunctional properties and are very susceptible to external environmental changes, such as pressure, temperature, and electric fields [18]. Implementation of these smart materials in fully printable multibit chipless RFID tags brings many new innovations in areas such as new chipless RFID tag design, metamaterial-based high-Q resonator design for sensing purposes, microwave and mm-wave frequency characterization of smart materials, fabrication of integrated chipless RFID sensors, and finally evaluations of such sensing devices in various ambient environments. The book aims to address all these issues mentioned above to make the chipless RFID sensors a viable commercial product for mass deployment. The book covers all these materials in five sections: (i) Introduction to chipless RFID sensors; (ii) RFID sensors design; (iii) smart materials; (iv) fabrication, integration, and testing; and finally (v) applications. The book presents many new designs, concepts, and results in the new field. The authors believe the book will create a significant impact in the research community.

OVERALL OBJECTIVE

In recent decades, RFID has been revolutionizing supply chain management, security, and access controls by tagging items and personnel. The mandate of tagging manufactured items by vendors of retail giant Walmart has accelerated the impact of using RFID [19]. However, RFID has not become a low-cost item tagging device like optical barcodes due to its high cost per tag. Mass deployment of RFID technology will only be possible if the tag is made chipless and fully printable like the barcode. There are a few books on conventional chipped tags in the market. A couple of books on chipless RID tags and readers have been published by the author's group in recent years.

Adding sensing capabilities with the chipless RFID tags will open up many new application areas such as agriculture, construction, health care, energy sectors, retails, public transportations, logistics, and supply chain management.

No book on chipless RFID sensors has been published yet. This will be the first effort to publish a book in the niche area of the chipless RFID sensors based on the outcomes of fundamental research conducted by the author's research group from 2009. Once the chipless RFID tag sensors are made fully printable similar to the optical barcode, it will revolutionize the mass market of low-cost and perishable item tagging and sensing.

REFERENCES

  1. 1. P. Harrop and R. Das. Printed and Chipless RFID Forecasts, Technologies & Players 2011–2021 [Online]. Available: http://www.idtechex.com/research/reports/printed-and-chipless-rfid-forecasts-technologies-and-players-2011-2021-000254.asp.
  2. 2. I. Jalaly and I. D. Robertson, “RF barcodes using multiple frequency bands,” in Microwave Symposium Digest, 2005 IEEE MTT-S International, 2005, p. 4.
  3. 3. S. Shrestha, J. Vemagiri, M. Agarwal, and K. Varahramyan, “Transmission line reflection and delay-based ID generation scheme for RFID and other applications,” International Journal of Radio Frequency Identification Technology and Applications, vol. 1, pp. 401–416, 2007.
  4. 4. S. Mukherjee, “System for identifying radio-frequency identification devices,” US20070046433.
  5. 5. J. McVay, A. Hoorfar, and N. Engheta, “Theory and experiments on Peano and Hilbert curve RFID tags”, Proceedings of SPIE, 6248, Wireless Sensing and Processing, 624808, doi: 10.1117/12.666911, 2006.
  6. 6. S. Preradovic, N. C. Karmakar, and I. Balbin, “RFID Transponders,” IEEE Microwave Magazine, vol. 9, pp. 90–103, 2008.
  7. 7. R. Das and P. Harrop. Chip-less RFID Forecasts, Technologies & Players 2006–2016 [Online]. Available: http://www.idtechex.com/products/en/view.asp?productcategoryid=96.
  8. 8. S. Preradovic, “Chipless RFID System for Barcode Replacement,” Doctor of Philosophy, Department of Electrical and Computer Systems Engineering, Monash University, 2009.
  9. 9. S. Preradovic and N. C. Karmakar, “Chipless RFID: bar code of the future,” IEEE Microwave Magazine, vol. 11, pp. 87–97, 2010.
  10. 10. S. Preradovic, I. Balbin, N. C. Karmakar, and G. F. Swiegers, “Multiresonator-based chipless RFID system for low-cost item tracking,” IEEE Transactions on Microwave Theory and Techniques, vol. 57, pp. 1411–1419, 2009.
  11. 11. M. A. Islam and N. Karmakar, “Compact printable chipless RFID system using polarization diversity,” Monash University, 2011.
  12. 12. N. C. Karmakar, S. M. Roy, and M. S. Ikram, “Development of smart antenna for RFID reader,” in RFID, 2008 IEEE International Conference on, 2008, pp. 65–73.
  13. 13. E. M. Amin and N. Karmakar, “Development of a chipless RFID temperature sensor using cascaded spiral resonators,” presented at the IEEE SENSORs 2011, 2011.
  14. 14. E. M. Amin, N. Karmakar, and S. Preradovic, “Towards an intelligent EM barcode,” in Electrical & Computer Engineering (ICECE), 2012 7th International Conference on, 2012, pp. 826–829.
  15. 15. E. M. Amin and N. Karmakar, “Partial discharge monitoring of high voltage equipment using chipless RFID sensor,” presented at the Asia-Pacific Microwave Conference, Melbourne, Australia, 2011.
  16. 16. E. M. Amin, S. Bhuiyan, N. Karmakar, and B. Winther-Jensen, “A novel EM barcode for humidity sensing,” in RFID (RFID), 2013 IEEE International Conference on, 2013, pp. 82–87.
  17. 17. J. R. Terje and A. Skotheim, Conjugated Polymers: Processing and Applications, 3rd ed: CRC Press, 2007, p. 207.
  18. 18. J. Xia, C. Sui, H. Wang, T. Xu, B. Yan, and Y. Liu, “Optical temperature sensor based on ZnO thin film's temperature-dependent optical properties,” Review of Scientific Instruments, vol. 82, pp. 084901–3, 2011.
  19. 19. M. Roberti. (2005). Wal-Mart Begins RFID Process Changes. Available: http://www.rfidjournal.com/article/view/1385.

ACKNOWLEDGMENTS

I would like to thank Ms Kari Capone, Content Capture Manager, Wiley, for her invitation to write a book on Chipless RFID Sensors. Thanks also go to the reviewers who reviewed the book proposal and chapters outline. I must acknowledge Brett Kurzman, Editor, Ms Divya Narayanan, Project Editor, and Alex Castro, Editorial Assistant of Wiley for their continuous support and patience throughout the preparation, submission, and reviewing processes of the manuscript.

Emran Md Amin would like to acknowledge AutoID Lab, Massachusetts Institute of Technology (MIT), USA, and EISLAB, Lulea University of Technology, Sweden, for providing him an excellent opportunity and scholarship.

Emran Md Amin and Jhantu K. Saha also would like to highly acknowledge for technical support and guidance of Assoc. Prof. Bjorn Jensen, Materials Engineering Department, Monash University.

Finally, the research funding supports from Australian Research Council's Discovery Project Grants and Linkage Project Grants are highly acknowledged.