IMPRINT

Publisher

FMEAplus Academy GmbH

Martin Werdich

Am Engelberg 28

88239 Wangen im Allgäu

Germany

Phone +49 7522 9784 777

info@FMEAplus.de - www.FMEAplus.de

Bibliographic Information of the German National Library:

The German National Library lists this publication in the German National Bibliography; detailed bibliographic data is available on the internet at www.dnb.de.

© 2021 FMEAplus Akademie GmbH

ISBN Print: 978-3-946073-24-6 and E-Book 978-3-946073-25-3

We have created this step-by-step guide especially for self-learning courses according to the state of the art and science. We walk you step by step through all 7 phases of an FMEA project.

If you work through this workbook systematically, you will have created a complete FMEA at the end. You will then be able to create your own FMEAs.

Structure of the book:

• In each chapter, questions are first asked as a good FMEA facilitator would ask them.
• The algorithms then explain what you should do with the answers.
• The general answer shows you what this then looks like graphically
• In a simple example you can see the concrete answer graphic (The example is not complete for reasons of scope)
• In your own example, you can then practise this directly here in the workbook

This workbook is designed to get you started with very simple examples. You will realise that more complicated products require a clear presentation. Therefore, FMEA modelling is difficult to represent on paper or in tables. We recommend a suitable FMEA software for professional work.

If you want to delve deeper into this topic, we will be happy to advise, train or coach you in all aspects.

Martin Werdich and Julian Häußer wish you a lot of fun and success in your work.

Table of contents

• Design FMEA

1. 1. Definitions
   • 1.1 Question collection 1
   • 1.2 General answers
   • 1.3 Answers example
   • 1.4 Own definitions
2. Structural analysis
   • 2.1 Question 2.1
     • 2.1.1 Algorithm
     • 2.1.2 General answer
     • 2.1.3 Answer example
     • 2.1.4 Answer own example
   • 2.2 Question 2.2
     • 2.2.1 Algorithm
     • 2.2.2 General answer
     • 2.2.3 Answer example
     • 2.2.4 Answer own example
3. Functional analysis
   • 3.1 Question3.1
     • 3.1.1 Algorithm
     • 3.1.2 General answer
     • 3.1.3 Answer example
     • 3.1.4 Answer own example
   • 3.2 Question3.2
     • 3.2.1 Algorithm
     • 3.2.2 General answer
     • 3.2.3 Answer example
     • 3.2.4 Answer own example
   • 3.3 Question3.3
     • 3.3.1 Algorithm
     • 3.3.2 General answer
     • 3.3.3 Answer example
     • 3.3.4 Answer own example
4. Error analysis
   • 4.1 Question 4.1 (Focus)
     • 4.1.1 Algorithm
     • 4.1.2 General answer
     • 4.1.3 Answer example
     • 4.1.4 Answer own example
   • 4.2 Question 4.2 (Consequences)
     • 4.2.1 Algorithm
     • 4.2.2 General answer
     • 4.2.3 Answer example
     • 4.2.4 Answer own example
   • 4.3 Question 4.3 (Causes)
     • 4.3.1 Algorithm
     • 4.3.2 General answer
     • 4.3.3 Answer example
     • 4.3.4 Answer own example
   • 4.4 Question 4.4 (completeness)
     • 4.4.1 Algorithm
     • 4.4.2 General answer
     • 4.4.3 Answer example
     • 4.4.4 Answer own example
5. Risk analysis
   • 5.1 Question 5.1
     • 5.1.1 Algorithm
     • 5.1.2 General answer
     • 5.1.3 Answer example
     • 5.1.4 Answer own example
   • 5.2 Question 5.2
     • 5.2.1 Algorithm
     • 5.2.2 General answer
     • 5.2.3 Answer example
     • 5.2.4 Answer own example
   • 5.3 Question 5.3
     • 5.3.1 Algorithm
     • 5.3.2 General answer
     • 5.3.3 Answer example
     • 5.3.4 Answer own example
   • 5.4 Question 5.4
     • 5.4.1 Algorithm
     • 5.4.2 General answer
     • 5.4.3 Answer example
     • 5.4.4 Answer own example
6. Optimisation
   • 6.1 Question 6.1
     • 6.1.1 Algorithm
     • 6.1.2 General answer
     • 6.1.3 Answer example
     • 6.1.4 Answer own example
   • 6.2 Question 6.2
     • 6.2.1 Algorithm
     • 6.2.2 General answer
     • 6.2.3 Answer example
     • 6.2.4 Answer own example
7. Presentation of results
   • 7.1 Questions 7
     • 7.1.1 Algorithm
     • 7.1.2 General answer
     • 7.1.3 Answer example
     • 7.1.4 Answer own example
8. Appendix
   • 8.1 B evaluation catalogue
   • 8.2 A-rating catalogue
   • 8.3 E-rating catalogue
   • 8.4 AP Matrix
   • 8.5 Form
   • 8.6 Software